48. DC Motor Relay Selection

1. Component Purpose

The controller needs to turn a 12V DC motor ON and OFF. A relay isolates the motor’s high-current circuit from the low-current controller, and provides a clean mechanical ON/OFF switch.

DC loads are harder on relay contacts than AC loads. AC current crosses zero 100/120 times per second, which helps extinguish the arc when contacts open. DC current has no zero-crossing, so the arc persists longer and erodes contacts faster. This is why adequate current margin is important.

Required: General Purpose · 12VDC coil · SPST-NO or SPDT · ≥5A contacts · DC rated · Non Latching · Through Hole

PCB-Relay

2. How to Find It on DigiKey

Go to DigiKey.com → Relays → Power Relays

Apply these filters:

  • Coil Voltage → 12VDC
  • Contact Form → SPST-NO (1 Form A) or SPDT (1 Form C)
  • Contact Rating (Current) → 5A or higher
  • Coil Type → Non Latching
  • Mounting Type → Through Hole
  • Termination Style → PC Pin
  • Part Status → Active

Tip:  When checking the datasheet, look for the DC contact rating specifically. Many relays are rated 10A at 250VAC but only 5A or 3A at 30VDC.

3. Key Specifications & What They Mean

SpecificationRequiredWhy
Coil Voltage12VDCMatches driver supply.
Contact FormSPST-NO or SPDTOnly NO switching needed.
Contact Current≥5AMotor draws 3A; DC arc needs extra margin.
Switching Voltage12VDC ratedMust be rated for DC switching.
Coil TypeNon LatchingStandard ON/OFF control.
MountingThrough Hole, PC PinStandard PCB mount.
Temp Range−40°C to +85°CIndustrial conditions.
Safety ApprovalcURus or equiv.Product certification requirement.

4. Selecting a Safe, Production-Ready Part

The filtered list will show matching parts. Before you pick one, check: Is it Active? Is stock available? Is the manufacturer reputable? Is a datasheet available?

Full checklist: How to Select a Safe, Production-Ready Component — EWskills Guide

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