Long 24VDC field cables running across factory floors and outdoor cable trays act as antennas for lightning-induced surges. These surges can damage the controller’s input circuitry, TVS diodes, and ICs.
A GDT at the controller input acts as primary (first-stage) protection. It absorbs the high-energy portion of the surge. A downstream TVS diode (second stage) then clamps any residual voltage to a level safe for the board components.
The 75V spark-over is well above the 24VDC supply range (up to 30V with tolerance), so the GDT stays inactive during normal operation.
Required: 75V Spark-Over · ≥5kA (8/20µs) · 2-Pole · Surface Mount · Littelfuse · RoHS

Go to DigiKey.com → Circuit Protection → Gas Discharge Tube Arresters (GDT)
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Tip: In a two-stage protection scheme, a decoupling element (usually a small inductor or resistor) between the GDT and TVS diode ensures proper energy coordination — the GDT fires first and handles the bulk energy, while the TVS handles the fast residual.
| Specification | Required | Why |
|---|---|---|
| Spark-Over Voltage | 75V | Above 24VDC max (30V); surge-only firing. |
| Surge Current | ≥5kA (8/20µs) | Lightning protection for long field cables. |
| Number of Poles | 2 | Protects 24V line and return together. |
| Mounting | Surface Mount | Compact board layout. |
| Manufacturer | Littelfuse | Company AVL requirement. |
| RoHS | Yes | Compliance required. |
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Full checklist: How to Select a Safe, Production-Ready Component — EWskills Guide