33. GDT for 24VDC Industrial Field Wiring Surge Protection
1. Component Purpose
Long 24VDC field cables running across factory floors and outdoor cable trays act as antennas for lightning-induced surges. These surges can damage the controller’s input circuitry, TVS diodes, and ICs.
A GDT at the controller input acts as primary (first-stage) protection. It absorbs the high-energy portion of the surge. A downstream TVS diode (second stage) then clamps any residual voltage to a level safe for the board components.
The 75V spark-over is well above the 24VDC supply range (up to 30V with tolerance), so the GDT stays inactive during normal operation.
Go to DigiKey.com → Circuit Protection → Gas Discharge Tube Arresters (GDT)
Apply these filters:
Voltage - DC Spark Over (Nom) → 75V
Impulse Discharge Current (8/20µs) → 5kA or higher
Number of Poles → 2
Mounting Type → Surface Mount
Manufacturer → Littelfuse Inc.
Part Status → Active
Tip: In a two-stage protection scheme, a decoupling element (usually a small inductor or resistor) between the GDT and TVS diode ensures proper energy coordination — the GDT fires first and handles the bulk energy, while the TVS handles the fast residual.
3. Key Specifications & What They Mean
Specification
Required
Why
Spark-Over Voltage
75V
Above 24VDC max (30V); surge-only firing.
Surge Current
≥5kA (8/20µs)
Lightning protection for long field cables.
Number of Poles
2
Protects 24V line and return together.
Mounting
Surface Mount
Compact board layout.
Manufacturer
Littelfuse
Company AVL requirement.
RoHS
Yes
Compliance required.
4. Selecting a Safe, Production-Ready Part
The filtered list will show matching parts. Before you pick one, check: Is it Active? Is stock available? Is the manufacturer reputable? Is a datasheet available?