33. GDT for 24VDC Industrial Field Wiring Surge Protection

1. Component Purpose

Long 24VDC field cables running across factory floors and outdoor cable trays act as antennas for lightning-induced surges. These surges can damage the controller’s input circuitry, TVS diodes, and ICs.

A GDT at the controller input acts as primary (first-stage) protection. It absorbs the high-energy portion of the surge. A downstream TVS diode (second stage) then clamps any residual voltage to a level safe for the board components.

The 75V spark-over is well above the 24VDC supply range (up to 30V with tolerance), so the GDT stays inactive during normal operation.

Required: 75V Spark-Over · ≥5kA (8/20µs) · 2-Pole · Surface Mount · Littelfuse · RoHS

2-pole-SMD-GDT

2. How to Find It on DigiKey

Go to DigiKey.com → Circuit Protection → Gas Discharge Tube Arresters (GDT)

Apply these filters:

  • Voltage - DC Spark Over (Nom) → 75V
  • Impulse Discharge Current (8/20µs) → 5kA or higher
  • Number of Poles → 2
  • Mounting Type → Surface Mount
  • Manufacturer → Littelfuse Inc.
  • Part Status → Active

Tip: In a two-stage protection scheme, a decoupling element (usually a small inductor or resistor) between the GDT and TVS diode ensures proper energy coordination — the GDT fires first and handles the bulk energy, while the TVS handles the fast residual.

3. Key Specifications & What They Mean

SpecificationRequiredWhy
Spark-Over Voltage75VAbove 24VDC max (30V); surge-only firing.
Surge Current≥5kA (8/20µs)Lightning protection for long field cables.
Number of Poles2Protects 24V line and return together.
MountingSurface MountCompact board layout.
ManufacturerLittelfuseCompany AVL requirement.
RoHSYesCompliance required.

4. Selecting a Safe, Production-Ready Part

The filtered list will show matching parts. Before you pick one, check: Is it Active? Is stock available? Is the manufacturer reputable? Is a datasheet available?

Full checklist: How to Select a Safe, Production-Ready Component — EWskills Guide

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