To switch a 230VAC heater, the controller uses a main power triac. But the controller is 5V logic — it cannot drive the triac gate directly at mains potential.
A triac-output optocoupler bridges this gap. The 5V controller drives the internal LED; the optocoupler’s built-in triac output triggers the main power triac’s gate, all with complete galvanic isolation from the mains.
Zero-crossing detection is critical for heater control. It ensures the triac only fires when the AC waveform crosses zero, which dramatically reduces EMI and inrush current on resistive loads.
Go to DigiKey.com → Isolators → Optoisolators → Triac, SCR Output
Apply these filters:
Output Type → Triac
Zero Crossing Circuit → Yes
Number of Channels → 1
Voltage - Isolation → 4170Vrms or higher
Voltage - Off State → 400V or higher
Package / Case → 6-SMD
Part Status → Active
Tip: Check the LED trigger current (Ift) in the datasheet. It must be ≤15mA so your 5V GPIO can reliably trigger it through a series resistor.
3. Key Specifications & What They Mean
Specification
Required
Why
Output Type
Triac
Directly triggers power triac gate.
Zero Crossing
Yes
Reduces EMI; fires only at AC zero.
Isolation
≥4170Vrms
Mains-rated isolation for safety.
Off-State Voltage
≥400V
Blocks 230VAC peak (~325V) + margin.
dV/dt
≥600V/µs
Resists false triggering from mains transients.
LED Trigger (Ift)
≤15mA
Drivable from 5V controller GPIO.
Package
6-SMD
Compact for PCB design.
Temp Range
−40°C to +85°C
Industrial conditions.
RoHS
Yes
Compliance required.
4. Selecting a Safe, Production-Ready Part
The filtered list will show matching parts. Before you pick one, check: Is it Active? Is stock available? Is the manufacturer reputable? Is a datasheet available?