28. Relay Flyback Diode Selection

1. Component Purpose

A relay coil is an inductor. When the driving transistor turns OFF, the coil’s collapsing magnetic field creates a sharp reverse voltage spike (back-EMF) that can be many times higher than the 12V supply. This spike can damage or destroy the transistor.

A flyback diode placed across the coil (cathode to +12V, anode to ground) provides a safe discharge path for this energy, clamping the spike to about 0.7V above the rail.

Required: General Purpose Rectifier · ≥1A · ≥40V · SMA · SMD · −40°C to +125°C · RoHS

SMA-SMD-diode

2. How to Find It on DigiKey

Go to DigiKey.com → Discrete Semiconductor Products → Diodes --> Rectifiers --> Single Diode

Apply these filters:

  • Technology → Standard
  • Voltage - DC Reverse (Vr) → 40V or higher
  • Current - Average Rectified (Io) → 1A or higher
  • Supplier Device Package → SMA (DO-214AC)
  • Mounting Type → Surface Mount
  • Part Status → Active

Tip: On DigiKey, the SMA package is also listed as DO-214AC. Both names refer to the same physical package.

3. Key Specifications & What They Mean

SpecificationRequiredWhy
Diode TypeGeneral Purpose RectifierStandard rectifier; flyback pulse is brief.
Avg Current (Io)≥1ACoil is 80mA; 1A gives reliable margin.
Reverse Voltage (Vr)≥40VFlyback spikes exceed 12V supply easily.
PackageSMAStandard SMD power diode package.
Temp Range−40°C to +125°CIndustrial operating conditions.
RoHSYesCompliance required.

4. Selecting a Safe, Production-Ready Part

The filtered list will show many matching parts. Before you pick one, check: Is it Active? Is stock available? Is the manufacturer reputable? Is a datasheet available?

Full checklist: How to Select a Safe, Production-Ready Component — EWskills Guide

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